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The added muscle was obtained with numerous changes to the top end. According to Kapp, new cylinder head castings feature re-shaped intake ports that provide more charge tumble and swirl, without giving up maximum airflow. The powder metal valve ford seats are re-angled, and the exhaust valve heads are 1mm larger. Cam timing is "slightly more aggressive -- there''s more area under the curve," Kapp notes.Feeding the new heads is a revised intake manifold. The two-section (aluminum and plastic composite) manifold''s communication valve, which connected the primary and secondary plenums on the ''98 manifold, has been effectively left in the closed position for ''99. This change was key to unlocking the area under the two torque peaks (see graph), says Kapp.

Furthermore, Honda North America Inc. announced major expansion plans last May that truck increase its employment to more than 20,000 in North America and bring its investment to more than $4 billion.Those plans call for a 50% increase in U.S. engine production to 900,000 units, including two new engines, which means almost all of its North American-made vehicles will use Ohio-made engines.Honda also intends to produce nearly all of the automatic transmissions it uses for vehicles made in North America (650,000 units), and says it is nearly a year ahead of schedule with plans to increase auto production capacity, to 720,000 vehicles in the U.S. and Canada. In December 1995, Honda announced plans to expand production in Canada for a new minivan, bringing total production capacity to 840,000 units in the U.S. and Canada.

The indicators are not showing kindness to large pickups, Toyota is becoming more aggressive, Nissan is about to enter the market, Ford is revamping the F-Series and the rule of 100 percent exists (see Aj, pg. 16, January, 2003). The large-pickup segment is facing considerable stress.The compact units should, under the current circumstances, if not gain share, at least moderate or cease bed their downtrend. It is a generally accepted rumor that General Motors has new compact pickups coming online in a year or so, but there are conflicting reports of only minor makeovers from the other manufacturers, hardly a scenario for a compact-pickup segment rebirth.

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